Laser Quenching Equipment For Outer Circle And Inner Hole

Dual-Axis Laser Processing: Equipped with a synchronized rotary-tilting mechanism, the system seamlessly hardens both external cylindrical surfaces and internal bores (from 10mm to 500mm diameters) in a single setup. The integrated dynamic beam shaping ensures consistent energy distribution across curved geometries.

Real-Time Thermal Management: Advanced infrared sensors monitor surface temperature during quenching, automatically adjusting laser power (500-3000W range) and scan speed (0.1-5m/min) to prevent overheating or incomplete phase transformation.

Modular Fixturing System: Quick-change clamps and adjustable mandrels accommodate diverse workpiece sizes (lengths up to 3m), reducing setup time by 50% for mixed-batch production.

Non-Contact Precision: Laser hardening eliminates mechanical stress, achieving surface hardness of 55-62 HRC with a controlled case depth of 0.2-2.0mm, ideal for materials like alloy steels, cast iron, and stainless steels.

Automotive: Harden crankshaft journals, camshaft lobes, and transmission gear bores to withstand high cyclic loads and friction.

Hydraulic Systems: Strengthen piston rods, cylinder liners, and valve sleeves for extended service life in high-pressure environments.

Aerospace: Enhance wear resistance of landing gear axles and turbine shaft bores exposed to extreme operational stresses.

Oil & Gas: Protect drill pipe threads and pump housings from abrasive wear and corrosion in harsh drilling conditions.

Energy Efficiency: Direct laser energy utilization reduces power consumption by 35% compared to induction hardening methods.

Zero Waste Process: Eliminates quenching oils or polymers, aligning with eco-friendly manufacturing standards.

Data Integration: IoT-enabled controllers log process parameters (hardness depth, scan patterns) for traceability and quality assurance.

6-10 axis linkage motion mode

2-10 meter molding range

Suitable for constant temperature heating of long axis and tube products