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High-Speed Laser Cladding Optical Lens - 8KW Laser Head by China Suppliers and Factory for Precision Applications
Product Parameters
| High-speed laser cladding optical lens | ||
| Model | GR-60HD | GR-80HD |
| Power level | 6KW | 8KW |
| Fiber optic interface | QBH、QD、LLK | QBH、QD、LLK |
| Aperture | Ф50mm | Ф50mm |
| Collimator focal length | 50mm、65mm、100mm | 50mm、65mm、100mm |
| Focus lens focal length | 300mm、400mm、500mm | 300mm、400mm、500mm |
| Nozzle structure | Ring | Ring |
| Assist gas pressure | ≤5bar | ≤5bar |
| CCD interface | TYPE-C、TYPE-CS | TYPE-C、TYPE-CS |
| Weight | 5KG | 5KG |
Product Function
The equipment integrates precision optomechanical design, efficient thermal management and intelligent monitoring technology, and demonstrates high-precision and high-stability processing advantages in the fields of metal surface modification and parts remanufacturing. It is particularly suitable for large-scale repair scenarios of shaft parts such as hydraulic rods and rolling mills.
Machine Features
- 1. Fully enclosed structure, dustproof grade IP65, to ensure long-term and stable operation of core optical components.
- 2. Coaxial powder feeding method, greatly improves powder utilization and significantly reduces material costs.
- 3. The ring powder feeding structure of the cladding nozzle, high powder feeding volume is suitable for high-speed cladding process;
- 4. The inner cavity double water cooling system is adopted, and the service life of the lens is long;
- 5. There are a variety of nozzles to choose from, and CCD can be optionally equipped to facilitate the observation of the molten pool process.
High throughput powder feeding effect
Ring powder feeding effect
Application Notes
The High-Speed Laser Cladding Optical Lens is ideal for industries requiring efficient surface treatment and repair of large components, such as manufacturing, automotive, and heavy machinery. It is particularly effective for enhancing wear and corrosion resistance of hydraulic rods and rolling mill shafts. The equipment’s coaxial powder feeding and ring structure ensure high powder utilization and fast cladding, while its fully enclosed, IP65-rated design guarantees long-term stability in harsh environments. Optional CCD interfaces enable real-time process monitoring for optimal results.
Line of Production
Frequently Asked Questions
What are the available power levels for the High-speed laser cladding optical lens?
The lens comes in two primary power levels: 6KW (Model GR-60HD) and 8KW (Model GR-80HD).
What is the dustproof rating of this equipment?
It features a fully enclosed structure with a dustproof grade of IP65, ensuring the long-term protection and stable operation of the core optical components.
How does the nozzle structure benefit the cladding process?
The equipment utilizes a ring nozzle structure for coaxial powder feeding. This design greatly improves powder utilization and supports high powder feeding volumes, making it ideal for high-speed cladding.
Which fiber optic interfaces are supported?
The lens supports QBH, QD, and LLK fiber optic interfaces to ensure compatibility with different laser setups.
What are the typical applications for this laser cladding lens?
It is highly suitable for large-scale repair and metal surface modification of shaft parts, such as hydraulic rods and rolling mill shafts, in the manufacturing, automotive, and heavy machinery industries.
Can I monitor the cladding process in real-time?
Yes, the system is designed with a CCD interface (compatible with TYPE-C and TYPE-CS) which can be optionally equipped to facilitate the real-time observation of the molten pool process.