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High Power Robot Horizontal Processing Laser Cladding Equipment GR-6000LD/RHM - China Suppliers & Factory Solutions

Experience advanced laser cladding technology with our cutting-edge system, designed for mass production of shafts, cylinders, rods, and components featuring both external and internal holes. Our setup incorporates a high-power laser light source, efficient water cooler, high-power cladding head, precision powder feeder, centralized control system, and a voltage stabilizer. This robust solution, compatible with horizontal and vertical machining rotary tables and robotic systems, is ideal for manufacturers seeking high-quality results. As a leading factory in China, we are proud to serve as reliable suppliers of innovative laser cladding solutions tailored to meet your production needs

    Product Features

    • Laser surface melting and laser additive manufacturing of different metal matrix materials and different alloy powder materials;

    • Adjustment of laser power, defocusing amount, scanning speed, powder feeding pressure, gas flow, rotating speed and other process parameters;

    • Low dilution rate of the cladding layer to maximize the alloy properties of the cladding layer;

    • Small amount of consumables, automatic robotic cladding, low requirements for manual welding experience;

    • High dimensional accuracy of the weld channel, the surface is flat and even, and the height difference is within 0.3mm with a small amount of late grinding.

    Product Parameters

    Main technical parameters
    Laser power 6kw/8kw/12kw
    Laser spot φ3-5mm
    Cladding efficiency 0.25-1m²/h
    Single coating thickness 0.1-3mm
    Single pass cladding width 5mm
    Multi-coat thickness 5-10mm
    Diameter range of machined parts 0-1.6m (Other specifications can be customized)
    Length range of machined parts 0-3m (Other specifications can be customized)
    Weight range of machined parts 0-10t (Other specifications can be customized)
    Rotation speed 0-30R/min
    Coating surface height difference <0.3mm
    Gas Type Nitrogen, Argon, Helium
    Pressure range 15-20L/min
    Powder feeding form Airborne powder delivery
    Drive motor Servo Motor
    Controller type Siemens PLC
    Control screen 10-inch color touch screen
    Power supply Three-phase five-wire system 380V±10%,50/60Hz
    Installation dimensions 15-25㎡
    Weight 5-10t

    Case

    High-precision laser powder feeding system (1)
    High-precision laser powder feeding system (2)
    High-precision laser powder feeding system (3)
    High-precision laser powder feeding system (4)
    High-precision laser powder feeding system (5)
    High-precision laser powder feeding system (6)

    Frequently Asked Questions

    What laser power options are available for this system?

    The system supports multiple laser power configurations, including 6kw, 8kw, and 12kw, allowing you to choose the optimal power output based on your specific material and cladding requirements.

    What is the cladding efficiency and thickness capability?

    The cladding efficiency ranges from 0.25 to 1 m²/h. It supports a single coating thickness of 0.1 to 3mm, with a multi-coat capability reaching a thickness of 5 to 10mm.

    What type of control and drive system does the machine use?

    The system is equipped with a Siemens PLC controller, a 10-inch color touch screen for operation, and is powered by a high-precision Servo Motor for airborne powder delivery.

    What are the maximum dimensions for machined parts?

    Standard specifications accommodate parts with a diameter range of 0-1.6m, a length range of 0-3m, and a weight up to 10 tons. Other custom specifications can be designed upon request.

    Which gases are compatible with this laser cladding process?

    The system is designed to work with Nitrogen, Argon, and Helium, operating within a pressure range of 15-20L/min to ensure proper shielding and delivery.

    What is the surface quality and height difference after cladding?

    The cladding process results in a flat and even surface with a height difference of less than 0.3mm, reducing the need for extensive post-process grinding.

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