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High Power Horizontal Laser Cladding Equipment GR-6000LD/RHM - China Suppliers & Factory for Precision Parts Production

Discover our advanced laser cladding system, a top-notch solution for manufacturers seeking high efficiency and quality. This state-of-the-art equipment features a powerful laser light source, water cooling system, and a high-performance cladding head, ensuring optimal performance for various applications. With precise powder feeding capabilities and a centralized control system, our machine is designed for mass production of laser cladding on shafts, cylinders, rods, and complex internal and external holes. The integration of horizontal and vertical machining rotary tables, along with robotic systems, enhances versatility and productivity. As a leading factory in China, we pride ourselves on providing top quality machinery for suppliers looking to elevate their production processes

    Product Features

    Laser surface melting and laser additive manufacturing of different metal matrix materials and different alloy powder materials.

    Adjustment of laser power, defocusing amount, scanning speed, powder feeding pressure, gas flow, rotating speed and other process parameters.

    Low dilution rate of the cladding layer to maximize the alloy properties of the cladding layer.

    Small amount of consumables, automatic robotic cladding, low requirements for manual welding experience.

    High dimensional accuracy of the weld channel, the surface is flat and even, and the height difference is within 0.3mm with a small amount of late grinding.

    Product Parameters

    Main technical parameters
    Laser power 6kw/8kw/12kw
    Laser spot φ3-5mm
    Cladding efficiency 0.25-1m2/h
    Single coating thickness 0.1-3mm
    Single pass cladding width 5mm
    Multi-coat thickness 5-10mm
    Diameter range of machined parts 0-1.6m(Other specifications can be customized)
    Length range of machined parts 0-3m(Other specifications can be customized)
    Weight range of machined parts 0-10t(Other specifications can be customized)
    Rotation speed 0-30R/min
    Coating surface height difference <0.3mm
    Gas Type Nitrogen, Argon, Helium
    Pressure range 15-20L/min
    Powder feeding form Airborne powder delivery
    Drive motor Servo Motor
    Controller type Siemens PLC
    Control screen 10-inch color touch screen
    Power supply Three-phase five-wire system380V±10%,50/60Hz
    Installation dimensions 15-25㎡
    Weight 5-10t

    Case

    High-precision laser powder feeding system (1)
    High-precision laser powder feeding system (2)
    High-precision laser powder feeding system (3)
    High-precision laser powder feeding system (4)
    High-precision laser powder feeding system (5)
    High-precision laser powder feeding system (6)

    Frequently Asked Questions

    What laser power options are available for this system?
    The system supports laser configurations of 6kW, 8kW, and 12kW, allowing you to adjust power output according to different metal matrix materials and process parameters.
    What dimensions of machined parts can this system accommodate?
    It handles parts with a diameter range of 0-1.6m, a length range of 0-3m, and a weight up to 10 tons. Other specifications can also be customized to fit your requirements.
    What type of powder feeding system is used?
    The system utilizes an airborne powder delivery method, ensuring consistent and precise powder flow during the cladding and surface melting processes.
    What is the surface accuracy after laser cladding?
    The cladding layer features a high dimensional accuracy with a flat, even surface. The height difference is kept within 0.3mm, requiring only minimal post-grinding.
    Is the system compatible with automated setups?
    Yes, the system supports automatic robotic cladding, which lowers the requirements for manual welding experience while maintaining high efficiency and low consumable usage.
    What controller and motor systems drive the equipment?
    The equipment is controlled by a Siemens PLC system featuring a 10-inch color touch screen, and it is driven by high-precision Servo Motors for reliable operation.

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