High-Power Dual-Robot Laser Cladding Workstation GR-6000LDR/DMC - China Suppliers & Factory Solutions
Product Features
Laser surface cladding and 3D additive manufacturing for various metal substrates and different alloy powder materials;
Multi-component powder feeding design allows for the online production of gradient metal coatings;
Dual-machine collaboration for highly coordinated operations, significantly enhancing production efficiency;
High precision in weld seam dimensions, with a smooth and uniform surface, and a post-processing grinding requirement of less than 0.3mm;
Equipped with an online vision and temperature field control system to ensure high efficiency and consistency in the physical properties of the melt pool.
Product Parameters
| Main Technical Parameters | |
| Laser power | 6kw*2 |
| Laser spot | φ2-4mm |
| Cladding efficiency | 0.5-2m2/h |
| Single-layer coating thickness | 0.1-3mm |
| Single-pass cladding width | 2-4mm |
| Multi-layer coating thickness | 5-10mm |
| Coating surface height variation | ＜0.3mm |
| Diameter range of processed parts | 0-1500mm (other specifications can be customized) |
| Length range of processed parts | 0-3m (other specifications can be customized) |
| Weight range of processed parts | 0-500kg (other specifications can be customized) |
| Rotational speed | 0-30r/min |
| Tilting angle | 0-90° |
| Motion accuracy | ±0.1mm |
| Gas Types | Nitrogen, Argon, Helium |
| Pressure range | 15-20L/min |
| Powder feeding method | Gas-carried powder feeding |
| Drive motor | Servo motor |
| Controller type | Siemens PLC |
| Control screen | 10-inch color touch screen |
| Power supply | Three-phase five-wire system 380V±10%，50/60Hz |
| Installation dimensions | 50㎡ |
| Weight | 15t |
Case Study
Frequently Asked Questions
Q:What materials can be processed with this laser cladding equipment?
This equipment supports laser surface cladding and 3D additive manufacturing for a wide range of metal substrates using various alloy powder materials.
Q:What is the maximum size and weight of parts that can be processed?
The system standardly handles parts with a diameter range of 0-1500mm, length up to 3 meters, and weight up to 500kg. Other customized specifications can be provided to meet specific requirements.
Q:How does dual-machine collaboration improve production efficiency?
The dual-machine collaboration system allows for highly coordinated operations between two laser cladding heads, which significantly speeds up processing times and increases overall throughput.
Q:What are the tolerances and post-processing requirements for the cladding layer?
The system achieves high precision with a smooth and uniform surface. The coating surface height variation is under 0.3mm, and the post-processing grinding allowance required is less than 0.3mm.
Q:What control systems are integrated to ensure cladding quality?
The equipment is integrated with a Siemens PLC controller, a 10-inch color touch screen, and an online vision and temperature field control system to consistently monitor and stabilize the physical properties of the melt pool.