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High-Power Dual-Robot Laser Cladding Workstation GR-6000LDR/DMC – China Suppliers & Factory for Mass Production

Introducing our advanced laser cladding workstation, designed for high-efficiency mass production in various industries. This state-of-the-art factory solution incorporates a powerful laser source, a water cooling system, high-performance cladding lenses, and a multi-component powder feeder. The centralized control system ensures seamless operation, while the dual-axis positioner and collaborative robot system enhance precision and productivity, As a leading supplier in China, we provide cutting-edge technology for laser cladding applications, ideal for components like valves, flanges, and valve cores. Choose our workstation to elevate your manufacturing process with reliable, high-quality results

    Product Features

    Laser surface cladding and 3D additive manufacturing for various metal substrates and different alloy powder materials;

    Multi-component powder feeding design allows for the online production of gradient metal coatings;

    Dual-machine collaboration for highly coordinated operations, significantly enhancing production efficiency;

    High precision in weld seam dimensions, with a smooth and uniform surface, and a post-processing grinding requirement of less than 0.3mm;

    Equipped with an online vision and temperature field control system to ensure high efficiency and consistency in the physical properties of the melt pool.

    Product Parameters

    Main Technical Parameters
    Laser power 6kw*2
    Laser spot φ2-4mm
    Cladding efficiency 0.5-2m2/h
    Single-layer coating thickness 0.1-3mm
    Single-pass cladding width 2-4mm
    Multi-layer coating thickness 5-10mm
    Coating surface height variation <0.3mm
    Diameter range of processed parts 0-1500mm (other specifications can be customized)
    Length range of processed parts 0-3m (other specifications can be customized)
    Weight range of processed parts 0-500kg (other specifications can be customized)
    Rotational speed 0-30r/min
    Tilting angle 0-90°
    Motion accuracy ±0.1mm
    Gas Types Nitrogen, Argon, Helium
    Pressure range 15-20L/min
    Powder feeding method Gas-carried powder feeding
    Drive motor Servo motor
    Controller type Siemens PLC
    Control screen 10-inch color touch screen
    Power supply Three-phase five-wire system 380V±10%,50/60Hz
    Installation dimensions 50㎡
    Weight 15t

    Case Gallery

    Frequently Asked Questions

    What materials can be processed with this laser cladding equipment?

    This equipment is designed for laser surface cladding and 3D additive manufacturing on various metal substrates using different alloy powder materials.

    How does the multi-component powder feeding design benefit the cladding process?

    The multi-component powder feeding design enables online adjustments to powder composition during operation, allowing for the creation of gradient metal coatings with varying properties.

    What is the advantage of dual-machine collaboration?

    The dual-machine collaboration system coordinates two units working in tandem, significantly boosting production efficiency and shortening processing cycles for complex components.

    What level of precision and surface finish does the system achieve?

    It delivers high precision in weld seam dimensions and a smooth, uniform surface. The post-processing grinding requirement is minimal, measuring less than 0.3mm.

    How is the quality of the melt pool monitored?

    The equipment features an integrated online vision and temperature field control system, which dynamically monitors the process to ensure high efficiency and consistency in the physical properties of the melt pool.

    Can the system process parts outside the standard dimensions?

    Yes, while the standard configuration supports processing parts with a diameter up to 1500mm, length up to 3m, and weight up to 500kg, other custom specifications can be tailored to meet your requirements.

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