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Dual-Robot Collaborative Laser Cladding Workstation GR-6000LDR/DMC - China Suppliers Factory for Mass Production

Introducing our advanced laser cladding workstation, designed for high-efficiency mass production of precision components including valves, flanges, and valve cores. This state-of-the-art system features a powerful laser source, a robust water cooling system, and a high-power cladding lens, ensuring optimal performance and reliability. The multi-component powder feeder and centralized control system streamline operations, while the dual-axis positioner and collaborative robot system enhance accuracy and productivity. As a leading factory in China, we are committed to providing top-quality solutions for manufacturers and suppliers looking to elevate their production capabilities in laser cladding technology

    Product Features

    Laser surface cladding and 3D additive manufacturing for various metal substrates and different alloy powder materials.

    Multi-component powder feeding design allows for the online production of gradient metal coatings.

    Dual-machine collaboration for highly coordinated operations, significantly enhancing production efficiency.

    High precision in weld seam dimensions, with a smooth and uniform surface, and a post-processing grinding requirement of less than 0.3mm.

    Equipped with an online vision and temperature field control system to ensure high efficiency and consistency in the physical properties of the melt pool.

    Product Parameters

    Main Technical Parameters
    Laser power 6kw*2
    Laser spot φ2-4mm
    Cladding efficiency 0.5-2m2/h
    Single-layer coating thickness 0.1-3mm
    Single-pass cladding width 2-4mm
    Multi-layer coating thickness 5-10mm
    Coating surface height variation <0.3mm
    Diameter range of processed parts 0-1500mm (other specifications can be customized)
    Length range of processed parts 0-3m (other specifications can be customized)
    Weight range of processed parts 0-500kg (other specifications can be customized)
    Rotational speed 0-30r/min
    Tilting angle 0-90°
    Motion accuracy ±0.1mm
    Gas Types Nitrogen, Argon, Helium
    Pressure range 15-20L/min
    Powder feeding method Gas-carried powder feeding
    Drive motor Servo motor
    Controller type Siemens PLC
    Control screen 10-inch color touch screen
    Power supply Three-phase five-wire system 380V±10%,50/60Hz
    Installation dimensions 50㎡
    Weight 15t

    Case

    Composite Material Laser Heating Equipment GR-2000LH (1)
    Laser Quenching Equipment For Outer Circle And Inner Hole (2)
    Laser Quenching Equipment For Outer Circle And Inner Hole (3)
    Laser Quenching Equipment For Outer Circle And Inner Hole (4)
    Laser Quenching Equipment For Outer Circle And Inner Hole (5)
    Laser Quenching Equipment For Outer Circle And Inner Hole (6)

    Frequently Asked Questions

    What materials can be processed with this laser cladding equipment?

    The system supports laser surface cladding and 3D additive manufacturing for a wide variety of metal substrates and different alloy powder materials.

    How does the dual-machine collaboration system improve efficiency?

    The dual-machine collaboration allows for highly coordinated operations using dual 6kw lasers, which significantly enhances overall production efficiency and shortens processing times.

    What is the post-processing requirement for the cladding surface?

    Thanks to high precision in weld seam dimensions and a smooth, uniform surface finish, the post-processing grinding requirement is reduced to less than 0.3mm.

    Can the equipment handle gradient metal coatings?

    Yes, the system features a multi-component powder feeding design that allows for the online production of gradient metal coatings to meet specific material properties.

    What are the limit specifications for the parts to be processed?

    Standard parameters support parts with a diameter range of 0-1500mm, length range of 0-3m, and weight range of 0-500kg. Other specifications can also be customized on demand.

    How is the quality of the melt pool monitored?

    The equipment is integrated with an online vision and temperature field control system to ensure consistency and efficiency in the physical properties of the melt pool during operation.

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