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Inner Hole Cladding Optical Lens GR-50ND

0102030405

Laser Quenching Equipment For Outer Circle And Inner Hole.jpg

China Laser Hardening Equipment Suppliers for Cylindrical Outer Surfaces & Inner Bores | Factory Automation Solutions

The Laser Hardening Equipment for Cylindrical Outer Surfaces and Inner Bores is a cutting-edge solution designed for precise surface hardening of cylindrical components, shafts, and bore geometries. Manufactured in China, this state-of-the-art system integrates high-power laser technology with adaptive automation, ensuring uniform hardness depth, superior wear resistance, and minimal distortion. As a trusted supplier from a leading factory, we cater to critical applications across the automotive, heavy machinery, and precision engineering sectors. Experience exceptional quality and performance with our advanced laser hardening solutions

Product Details

Core Technical Advantages

Dual-Axis Laser Processing

Equipped with a synchronized rotary-tilting mechanism, the system seamlessly hardens both external cylindrical surfaces and internal bores (from 10mm to 500mm diameters) in a single setup. The integrated dynamic beam shaping ensures consistent energy distribution across curved geometries.

Real-Time Thermal Management

Advanced infrared sensors monitor surface temperature during quenching, automatically adjusting laser power (500-3000W range) and scan speed (0.1-5m/min) to prevent overheating or incomplete phase transformation.

Modular Fixturing System

Quick-change clamps and adjustable mandrels accommodate diverse workpiece sizes (lengths up to 3m), reducing setup time by 50% for mixed-batch production.

Non-Contact Precision

Laser hardening eliminates mechanical stress, achieving surface hardness of 55-62 HRC with a controlled case depth of 0.2-2.0mm, ideal for materials like alloy steels, cast iron, and stainless steels.

Targeted Industry Applications

Automotive

Harden crankshaft journals, camshaft lobes, and transmission gear bores to withstand high cyclic loads and friction.

Hydraulic Systems

Strengthen piston rods, cylinder liners, and valve sleeves for extended service life in high-pressure environments.

Aerospace

Enhance wear resistance of landing gear axles and turbine shaft bores exposed to extreme operational stresses.

Oil & Gas

Protect drill pipe threads and pump housings from abrasive wear and corrosion in harsh drilling conditions.

Operational Excellence

Energy Efficiency: Direct laser energy utilization reduces power consumption by 35% compared to induction hardening methods.
Zero Waste Process: Eliminates quenching oils or polymers, aligning with eco-friendly manufacturing standards.
Data Integration: IoT-enabled controllers log process parameters (hardness depth, scan patterns) for traceability and quality assurance.

Product Characteristics

6-10 axis linkage motion mode
2-10 meter molding range
Suitable for constant temperature heating of long axis and tube products

Product Parameters

Laser quenching equipment for outer circle and inner hole
Model	GR-3000LHR	GR-4000LHR	GR-6000LHR	GR-9000LHR	GR-12000LHR
Laser Power	3kw	4kw	6kw	9kw	12kw
Fiber System	600μm，20m	600μm，20m	600μm，20m	800μm，20m	1000μm，20m
Laser Quenching lens	GR60LQ	GR60LQ	GR60LQ	GR120LQ	GR120LQ
Spot width	5-30mm	5-40mm	5-60mm	5-60mm	5-60mm
Electrical system	Siemens1500	Siemens1500	Siemens1500	Siemens1500	Siemens1500
Motion system	Robot+Positioning machine	Robot+Positioning machine	Robot+Positioning machine	Robot+Positioning machine	Robot+Positioning machine

Line of Production

High-speed Laser Cladding Equipment GR-9000HD (1)

High-speed Laser Cladding Equipment GR-9000HD (2)

High-speed Laser Cladding Equipment GR-9000HD (3)

High-speed Laser Cladding Equipment GR-9000HD (4)

High-speed Laser Cladding Equipment GR-9000HD (5)

High-speed Laser Cladding Equipment GR-9000HD (6)

Frequently Asked Questions

What diameters and geometries can the laser hardening system process?

The system features a synchronized rotary-tilting mechanism that allows it to seamlessly harden both external cylindrical surfaces and internal bores ranging from 10mm to 500mm in diameter in a single setup.

How does the system prevent overheating during the quenching process?

It utilizes real-time thermal management with advanced infrared sensors that monitor the surface temperature during quenching. The system automatically adjusts the laser power (within a 500-3000W range) and scan speed (0.1-5m/min) to prevent overheating or incomplete phase transformation.

What level of surface hardness and depth can this equipment achieve?

The non-contact precision laser hardening process achieves a surface hardness of 55-62 HRC with a precisely controlled case depth of 0.2-2.0mm, making it ideal for alloy steels, cast iron, and stainless steels.

Is this laser quenching equipment environmentally friendly?

Yes. The process is completely zero-waste as it eliminates the need for quenching oils or polymers. Additionally, direct laser energy utilization reduces power consumption by 35% compared to traditional induction hardening methods.

What are the motion modes and molding ranges for these models?

The equipment supports a 6-10 axis linkage motion mode and offers a 2-10 meter molding range, which is perfectly suited for the constant temperature heating of long axis and tube products.