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3D Mold Laser Quenching Equipment GR-6000LQ

The 3D Mold Laser Quenching Equipment is an advanced industrial solution designed to revolutionize surface hardening and strengthening processes for molds, dies, and intricate curved components. Combining high-power laser technology with intelligent 3D path planning, this system delivers localized, ultra-precise heat treatment, enhancing wear resistance, fatigue strength, and lifespan of critical tools while preserving their dimensional integrity.

    product details

    Equipped with a multi-axis robotic arm and dynamic focusing optics, the system effortlessly conforms to complex geometries—including deep cavities, undercuts, and freeform surfaces—ensuring uniform energy distribution and hardness depth.

    The laser selectively heats targeted areas to austenitizing temperatures (up to 1500°C) within milliseconds, followed by rapid self-quenching via heat conduction, minimizing distortion and oxidation.

    Integrated AI algorithms analyze component geometry in real time, adjusting laser parameters (power, scan speed, spot size) to achieve tailored hardness profiles (50-65 HRC) for diverse materials.

    Eliminates traditional quenching media (oil, water), reducing waste and energy consumption by 40% compared to furnace-based methods.

    Ideal for Mold Types & Applications

    Injection Molds: Strengthen high-wear regions like gates and cores to resist plastic abrasion and chemical corrosion.

    Stamping Dies: Enhance edge durability of cutting or forming dies for high-volume sheet metal production.

    Die-Casting Molds: Apply heat-resistant coatings to critical zones exposed to molten metal erosion.

    Complex Curved Components: Strengthen turbine blades, gears, or biomedical implants with micron-level accuracy.

    Industry-Specific Benefits

    Automotive: Extend service life of aluminum alloy die-casting molds for engine blocks or transmission housings.

    Aerospace: Improve fatigue resistance of titanium alloy turbine blades or landing gear components.

    Electronics: Harden micro-features on connectors or semiconductor tooling with sub-millimeter precision.

    Consumer Goods: Optimize durability of plastic injection molds for high-gloss surfaces or intricate textures.

    Operational Advantages

    Reduced Downtime: On-site hardening eliminates disassembly and external processing delays.

    Material Versatility: Compatible with tool steels (H13, P20), stainless steels, and superalloys.

    Data-Driven Quality: IoT-enabled monitoring tracks process metrics (temperature, hardness) for traceability and repeatability.

    Sustainability & Cost Efficiency

    By minimizing material waste and energy use, the system aligns with green manufacturing initiatives. Its ability to refurbish worn molds—instead of replacement—lowers lifecycle costs by up to 60%.

    Future-Ready Innovation

    The equipment supports hybrid additive-subtractive workflows, enabling simultaneous hardening and precision machining for next-gen smart manufacturing lines.

    product Characteristics

    6-8 axis linkage motion mode

    Large-area welding range

    Applicable to molds and various complex curved surface products

    Surface quenching and strengthening

    Product Parameters

    3D mold laser quenching equipment GR-6000LQ
    Model GR-3000LH GR-4000LH GR-6000LH GR-9000LH GR-12000LH
    Laser Power 3kw 4kw 6kw 9kw 12kw
    Fiber System 600μm,20m 600μm,20m 600μm,20m 800μm,20m 1000μm,20m
    Laser Quenching lens GR60LQ GR60LQ GR60LQ GR60LQ GR60LQ
    Spot width 5-30mm 5-40mm 5-60mm 5-60mm 5-60mm
    Electrical system Siemens1500 Siemens1500 Siemens1500 Siemens1500 Siemens1500
    Motion system Robot+Positioning machine Robot+Positioning machine Robot+Positioning machine Robot+Positioning machine Robot+Positioning machine
    Auxiliary configuration Offline programming Offline programming Offline programming Offline programming Offline programming

    line of production

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    3D Mold Laser Quenching Equipment GR-6000LQ (5)
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